Mingsen L-shape GSM Card Smart Factory
The Smart Factory is a revolutionary innovation in the Smart Card manufacturing industry. Through an advanced master control system, it seamlessly integrates all subsystems, ensuring real-time production coordination, monitoring, and quality control. This system minimizes manual labor, reduces human error, and cuts down on production cycle times, resulting in superior efficiency, enhanced quality, and improved safety. Esteemed card manufacturers around the globe rely on this cutting-edge technology.
The sophisticated machinery within the Smart Factory can operate autonomously as a cohesive production line or function independently based on your needs.
This advanced Card Smart Factory is designed for ISO GSM card production but can be effortlessly upgraded to manufacture cards with 2 chips (half card) or 4 chips (quarter card).
The connection capability of L-shape GSM Card Smart Factory machines is versatile. Without interconnection, the Milling, Embedding, Personalization, and Punching machines can operate as stand-alone units.
Milling Machine Station:
Card Unloading Conveyor × 2: Each conveyor holds up to 500 ISO cards.
Double Card Detection × 1: Ensures no double feeding of cards.
Card Orientation Detection × 2: Employs color sensors to verify card direction.
Milling × 2: Precision X-Y axis accuracy of ±0.015mm, Z axis accuracy of ±0.015mm, and flatness accuracy of ±0.005mm.
Cleaning Station × 2: Efficiently removes milling dust from card cavities.
Card Loading Magazine × 2: Each magazine accommodates up to 500 ISO cards.
Reject Box × 1: Collects all rejected cards.
Chiller × 1: Provides cooling water to the machine.
Vacuum × 1: Effectively sucks milling dust.
Embedding Machine Station:
Card Transporting × 1: Moves cards seamlessly from the milling to the embedding machine.
Card Unloading Magazine × 1: Holds up to 500 ISO cards.
Double Card Detection × 1: Ensures single card processing.
Cavity Detection ×1: Verifies if cards have been milled properly.
Tape Releasing × 1: Efficiently releases chips.
Chip Punching × 1: Precisely punches chips.
Chip Embedding × 1: Accurately embeds chips.
Module Presence Detection × 1: Confirms chips are correctly embedded.
Hot Pressing × 4: Ensures chips are securely embedded with hot pressing. .
Cold Pressing × 2: Completes the embedding process with cold pressing.
Chip Height Detection × 1: Measures the height of embedded chips.
Vision Detection × 1: Uses OCR to verify the embedding results.
ATR Detection × 1: Performs ATR checks for quality assurance.
Card Loading Magazine × 1: Can hold up to 500 ISO cards.
Reject Box × 1: Collects any cards that do not meet quality standards.
Chiller × 1: Supplies cool water for machine operation.
Personalization Machine Station:
Card Transporting × 1: Efficiently moves cards from the embedding to the personalization machine.
Card Unloading Magazine × 1: Capable of holding 500 ISO cards.
Double Card Detection × 1: Prevents the accidental feeding of double cards.
Card direction detection × 1: Utilizes a sophisticated color sensor to accurately detect card orientation based on varying colors.
Chip personalization barrel with 32 readers for ISO card × 1: Enhanced for high-efficiency chip personalization. : Mingsen reader: When encoding, the barrel personalizes 32 ISO cards simultaneously. For dual-chip cards, the barrel accommodates 16 cards.
Card flip-over × 1: Seamlessly flips cards to ensure correct orientation.
Laser No.1: A Mingsen HS 50W fiber laser equipped with a smog filter for precise and high-quality laser graphic printing.
OCR (Optional) × 1: Verifies laser printing results; any failed cards are automatically rejected.
Card flip-over × 1: Ensures proper card orientation by flipping them.
Laser No.2: Another Mingsen HS 50W fiber laser with a smog filter for impeccable laser graphic printing.
OCR (Optional) × 1: Ensures quality control by inspecting laser printing and rejecting any failed cards.
Card flip-over × 1: Efficiently flips cards for proper processing.
Vertical card collecting magazine with a capacity of 500 ISO cards × 1: For organized and high-volume card collection.
Personalization barrel: Central to the chip personalization process, enhancing efficiency and accuracy.
Card laser graphic printing: Advanced laser technology for high-definition graphics on cards.
Card Punching Machine stations:
Card transporting × 1: Efficiently moves cards from the personalization machine to the punching machine.
1 x Vertical card feeding magazine with a capacity of 500 ISO cards: High-capacity, reliable card feeding.
1 x Double card detection: Prevents errors by detecting accidentally fed double cards.
Punching stations: Capable of punching 2FF, 3FF, and 4FF formats, either combined or separate within ISO cards.
Card collecting magazine: Collects independently punched cards (one chip per card) efficiently.
1 x Rejecting box: Collects any cards that fail quality checks.
Throughput of complete auto line: Capable of processing 4,500 ISO cards per hour, ensuring high productivity.
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