Mingsen L-Shape GSM Card Smart Factory
The Smart Factory is a groundbreaking advancement in the Smart Card manufacturing industry. Our master control system seamlessly integrates and manages all subsystems, enabling real-time production coordination, monitoring, and quality control. This sophisticated system minimizes manual intervention, thereby enhancing efficiency, quality, and safety. It has earned global recognition and is trusted by leading card manufacturers worldwide.
The machines within the Smart Factory operate cohesively as a single, automated production line or can function independently, providing flexibility and efficiency.
This Card Smart Factory is designed for ISO GSM card production and can be effortlessly upgraded to handle 2 chips in 1 card (half card) or 4 chips in 1 card (quarter card).
The L-Shape GSM Card Smart Factory offers optional machine connectivity. Without this feature, the Milling, Embedding, Personalization, and Punching machines operate independently.
Milling Machine Station:
Card Unloading Conveyor × 2: Each conveyor boasts a capacity of 500 ISO cards.
Double Card Detection × 1: Detects the accidental feeding of double cards.
Card Orientation Detection × 2: Equipped with a color sensor to ensure correct card direction.
Milling × 2: X-Y axis accuracy: ±0.015mm, Z axis accuracy: ±0.015mm, flatness accuracy: ±0.005mm.
Cleaning Station × 2: Efficiently removes milling dust from the cavity.
Card Loading Magazine × 2: Each magazine has a capacity of 500 ISO cards.
Reject Box × 1: Collects any rejected cards.
Chiller × 1: Provides cool water to maintain optimal machine temperature.
Vacuum × 1: Effectively sucks up milling dust.
Embedding Machine Station:
Card Transporting × 1: Transfers cards from the milling machine to the embedding machine.
Card Unloading Magazine × 1: Has a capacity of 500 ISO cards.
Double Card Detection × 1: Identifies double cards.
Cavity Detection × 1: Ensures cards have been milled.
Tape Releasing × 1: Releases the chip.
Chip Punching × 1: Accurately punches the chip.
Chip Embedding × 1: Embeds the chip securely.
Module Presence Detection × 1: Verifies chip embedding.
Hot Pressing × 4: Utilizes heat to press the embedded chip. .
Cold Pressing × 2: Applies cold pressing to the embedded chip.
Chip Height Detection × 1: Measures the height of embedded chips.
Vision Detection × 1: Employs OCR to verify chip embedding results.
ATR Detection × 1: Conducts ATR testing.
Card Loading Magazine × 1: Has a capacity of 500 ISO cards.
Reject Box × 1: Collects any rejected cards.
Chiller × 1: Ensures cool water supply for the machine.
Personalization Machine Station:
Card Transporting × 1: Moves cards from the embedding machine to the personalization machine.
Card Unloading Magazine × 1: Capacity to hold 500 ISO cards.
Double Card Detection × 1: Detects any accidentally fed double cards.
Card Direction Detection × 1: Equipped with a state-of-the-art color sensor to accurately determine card orientation based on color variances.
Chip Personalization Barrel with 32 Readers for ISO Card × 1: Ensures precise chip personalization with a robust 32-reader configuration. : Mingsen Reader: During encoding, 32 ISO cards undergo personalization within the barrel. For dual-chip encoding in a single card, 16 cards are concurrently processed.
Card Flip-Over × 1: Advanced mechanism for card flipping, ensuring seamless processing.
Laser No.1: Advanced Mingsen HS 50W fiber laser paired with a high-efficiency smog filter for pristine laser graphic printing.
OCR (Optional) × 1: Optical Character Recognition to verify laser printing results, with automatic rejection of failed cards.
Card Flip-Over × 1: Precision technology to flip cards effortlessly.
Laser No.2: Another Mingsen HS 50W fiber laser unit with a smog filter for high-quality laser graphic imprinting.
OCR (Optional) × 1: Ensures quality by checking laser printing and rejecting any defective cards.
Card Flip-Over × 1: Efficiently flips cards for further processing steps.
Vertical Card Collecting Magazine with a Capacity of 500 ISO Cards × 1: Designed for high-capacity and organized card collection.
Personalization Barrel
Card Laser Graphic Printing
Card Punching Machine Stations:
Card Transporting × 1: Transfers cards seamlessly from the personalization machine to the punching unit.
1 x Vertical Card Feeding Magazine, With the Capacity of 500 ISO Cards: Maximizes efficiency in the card feeding process.
1 x Double Card Detection: Reliable mechanism to identify and prevent double-fed cards.
Punching Stations: Precisely punches 2FF, 3FF, and 4FF formats (combined or separate) in ISO cards.
Card Collecting Magazine: Efficiently gathers punched cards, whether independent or dual-chip.
1 x Rejecting Box: Collects and segregates any failed cards.
Throughput of Complete Auto Line: Achieves a remarkable processing speed of 4,500 ISO cards per hour.
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