Mingsen L-shape GSM Card Smart Factory: A Revolutionary Leap in Card Production
The Smart Factory is a groundbreaking innovation in the Smart Card manufacturing industry. Equipped with a master control system that orchestrates all subsystems seamlessly, it ensures real-time production coordination, monitoring, and quality control. This state-of-the-art system minimizes manual intervention, eliminating human errors and reducing circulation delays. The result is enhanced efficiency, superior quality, and heightened safety. Trusted by leading card manufacturers globally, this Smart Factory is setting new benchmarks in the industry.
The machinery within the Smart Factory operates autonomously as a unified production line. Each machine also retains the flexibility to function independently, offering versatile production capabilities.
The Card Smart Factory is designed for the production of ISO GSM cards but can be effortlessly upgraded to produce multi-chip cards-two chips in one card (half card) or four chips in one card (quarter card).
The connection of L-shape GSM Card Smart Factory machines is optional. Without this connectivity, the Milling, Embedding, Personalization, and Punching machines function as standalone units.
Milling Machine Station: Precision and High Capacity
Card Unloading Conveyor × 2: Each conveyor boasts a capacity of 500 ISO cards, ensuring a smooth and continuous workflow.
Double Card Detection × 1: Detects and prevents accidental double card feeds, maintaining production accuracy.
Card Orientation Detection × 2: Utilizes color sensors to accurately detect card direction, ensuring correct processing alignment.
Milling × 2: Offers exceptional precision with X-Y axis accuracy of ±0.015mm, Z axis accuracy of ±0.015mm, and flatness accuracy of ±0.005mm.
Cleaning Station × 2: Efficiently removes milling dust from cavities, maintaining cleanliness and production quality.
Card Loading Magazine × 2: Each magazine can hold up to 500 ISO cards, ensuring uninterrupted production.
Reject Box × 1: Collects rejected cards, ensuring only the highest quality products proceed through the line.
Chiller × 1: Provides cooling water essential for machine operation, ensuring optimal performance.
Vacuum × 1: Effectively removes milling dust, maintaining a clean production environment.
Embedding Machine Station: Precision in Chip Embedding
Card Transporting × 1: Facilitates the seamless transfer of cards from the milling machine to the embedding machine, maintaining the production flow.
Card Unloading Magazine × 1: Can hold up to 500 ISO cards, supporting continuous production cycles.
Double Card Detection × 1: Ensures only single cards are processed, preventing errors in chip embedding.
Cavity Detection × 1: Verifies if the card has been properly milled, ensuring readiness for chip embedding.
Tape Releasing × 1: Efficiently releases chips for embedding, streamlining the production process.
Chip Punching × 1: Precisely punches chips, preparing them for embedding.
Chip Embedding × 1: Accurately embeds chips into cards, ensuring secure placement.
Module Presence Detection × 1: Confirms that the chip has been embedded correctly before proceeding.
Hot Pressing × 4: Ensures chips are securely embedded through hot pressing, enhancing durability. .
Cold Pressing × 2: Completes the embedding process with cold pressing, ensuring stability.
Chip Height Detection × 1: Measures chip height to ensure consistent embedding depth.
Vision Detection × 1: Utilizes OCR technology to verify the accuracy of chip embedding.
ATR Detection × 1: Confirms chip functionality through ATR (Answer To Reset) detection.
Card Loading Magazine × 1: Holds up to 500 ISO cards, providing a buffer for continuous production.
Reject Box × 1: Collects any cards that do not meet quality standards, ensuring only the best cards proceed.
Chiller × 1: Supplies cooling water, maintaining optimal machine operation.
Personalization Machine Station: Tailoring Cards to Perfection
Card Transporting × 1: Moves cards seamlessly from the embedding machine to the personalization machine, ensuring efficient workflow.
Card Unloading Magazine × 1: Capable of holding 500 ISO cards, supporting continuous and efficient production.
Double Card Detection × 1: Detects and prevents processing of double-fed cards, ensuring accuracy in personalization.
Card Direction Detection × 1: Equipped with an advanced color sensor, this feature ensures precise detection of card direction based on color differentiation, enhancing accuracy and efficiency.
Chip Personalization Barrel with 32 Readers for ISO Card x 1: This unit is designed to personalize up to 32 ISO cards simultaneously, streamlining the production process. : Mingsen Reader: During the encoding process, this sophisticated reader personalizes 32 ISO cards within the barrel. For dual-chip encoding (2 chips in 1 card), the barrel accommodates 16 cards.
Card Flip-over × 1: This mechanism efficiently flips over cards, ensuring seamless transition to subsequent production stages.
Laser No.1: Featuring a Mingsen HS 50W fiber laser and smog filter, this unit performs precise laser graphic printing for superior card quality.
OCR (Optional) × 1: This optional Optical Character Recognition unit verifies laser print quality and automatically rejects any failed cards, maintaining high standards.
Card Flip-over × 1: This mechanism efficiently flips over cards, ensuring seamless transition to subsequent production stages.
Laser No.2: Another Mingsen HS 50W fiber laser and smog filter, this unit ensures high-quality laser graphic printing for enhanced card finish.
OCR (Optional) × 1: This optional Optical Character Recognition unit verifies laser print quality and automatically rejects any failed cards, maintaining high standards.
Card Flip-over × 1: This mechanism efficiently flips over cards, ensuring seamless transition to subsequent production stages.
Vertical Card Collecting Magazine with a Capacity of 500 ISO Cards x 1: This magazine securely collects up to 500 ISO cards, optimizing card management and storage.
Personalization Barrel: A crucial component designed to handle large-scale card personalization with utmost precision and reliability.
Card Laser Graphic Printing: This process employs high-powered lasers for detailed and durable graphic printing on cards.
Card Punching Machine Stations:
Card Transporting × 1: This system adeptly transfers cards from the personalization machine to the punching machine, maintaining a smooth workflow.
1 x Vertical Card Feeding Magazine with a Capacity of 500 ISO Cards: A magazine designed to feed 500 ISO cards into the system efficiently.
1 x Double Card Detection: This feature detects and prevents the accidental feeding of double cards, ensuring operational reliability.
Punching Stations: Capable of punching 2FF, 3FF, and 4FF formats (combined or independent) in ISO cards, ensuring versatility in card production.
Card Collecting Magazine: Designed to collect punched independent cards (1 chip in 1 card), ensuring organized card management.
1 x Rejecting Box: A dedicated box to collect any failed cards, ensuring only flawless cards proceed in the production line.
Throughput of Complete Auto Line: Capable of processing 4,500 ISO cards per hour, this automated line offers exceptional efficiency and productivity.
<< MINGSEN MANUFACTURES A TO Z SMART CARD PRODUCTION LINE >>: An all-encompassing solution for smart card production, covering every aspect from A to Z.
<< CERTIFICATE >>: Ensuring high-quality standards and compliance, Mingsen's production line is certified for excellence.
<< EXHIBITION >>: Showcasing our advanced technology and innovative solutions, Mingsen proudly participates in global exhibitions.
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