Mingsen L-shape GSM Card Smart Factory
The Smart Factory is a groundbreaking innovation in the Smart Card manufacturing industry. Featuring a master control system that seamlessly integrates all subsystems, it ensures real-time production coordination, monitoring, and quality control. This sophisticated technology minimizes manual labor and human error, streamlining the production process for higher efficiency, superior quality, and enhanced safety. Trusted by leading card manufacturers globally, it represents the pinnacle of modern card production.
The machines within the Smart Factory can either operate collectively as an automated production line or function independently.
This Card Smart Factory is designed for the production of ISO GSM cards. With simple upgrades, it can efficiently produce multi-chip cards, including 2 chips in 1 card (half card) or 4 chips in 1 card (quarter card).
The L-shape GSM Card Smart Factory offers optional machine connectivity. Without this feature, the Milling, Embedding, Personalization, and Punching machines operate as standalone units.
Milling Machine Station:
Card Unloading Conveyor × 2: Each conveyor can hold up to 500 ISO cards.
Double Card Detection × 1: Ensures the detection of accidentally fed double cards.
Card Orientation Detection × 2: Utilizes color sensors to determine card direction.
Milling × 2: X-Y axis accuracy: ±0.015mm, Z axis accuracy: ±0.015mm, Flatness accuracy: ±0.005mm.
Cleaning Station × 2: Effectively cleans milling dust within the cavity.
Card Loading Magazine × 2: Each magazine has a capacity for 500 ISO cards.
Reject Box × 1: Collects rejected cards for quality control.
Chiller × 1: Provides cool water to maintain optimal machine temperature.
Vacuum × 1: Efficiently removes milling dust.
Embedding Machine Station:
Card Transporting × 1: Transfers cards from the milling machine to the embedding machine.
Card Unloading Magazine × 1: Holds up to 500 ISO cards.
Double Card Detection × 1: Identifies double cards to prevent errors.
Cavity Detection × 1: Verifies if the card has been properly milled.
Tape Releasing × 1: Releases the chip for embedding.
Chip Punching × 1: Precisely punches the chip.
Chip Embedding × 1: Accurately embeds the chip into the card.
Module Presence Detection × 1: Confirms successful chip embedding.
Hot Pressing × 4: Secures the embedded chip with hot pressing. .
Cold Pressing × 2: Complements hot pressing with cold press to secure the chip.
Chip Height Detection × 1: Measures the height of the embedded chip for quality assurance.
Vision Detection × 1: Utilizes OCR to verify chip embedding accuracy.
ATR Detection × 1: Ensures proper ATR functionality.
Card Loading Magazine × 1: Can hold up to 500 ISO cards.
Reject Box × 1: Collects rejected cards.
Chiller × 1: Provides cooling water for temperature regulation.
Personalization Machine Station:
Card Transporting × 1: Moves cards from the embedding machine to the personalization machine.
Card Unloading Magazine × 1: Capacity for 500 ISO cards.
Double Card Detection × 1: Identifies accidentally fed double cards.
Card Direction Detection × 1: Features a sophisticated color sensor to accurately detect card direction based on varying color patterns.
Chip Personalization Barrel with 32 Readers for ISO Card × 1: Ensures precise and efficient chip personalization. : Mingsen Reader: During encoding, 32 ISO cards are personalized within the barrel. For 2 chips in 1 card, 16 cards are processed simultaneously.
Card Flip-over × 1: Efficiently flips over the card for subsequent processing.
Laser No.1: Equipped with a Mingsen HS 50W fiber laser and a smog filter, this station performs intricate laser graphic printing.
OCR (Optional) × 1: Verifies laser printing results; any failed card is promptly rejected.
Card Flip-over × 1: Efficiently flips over the card for subsequent processing.
Laser No.2: Features a Mingsen HS 50W fiber laser and smog filter for precise laser graphic printing.
OCR (Optional) × 1: Verifies laser printing results; any failed card is promptly rejected.
Card Flip-over × 1: Efficiently flips over the card for subsequent processing.
Vertical Card Collecting Magazine with Capacity of 500 ISO Cards × 1: Facilitates organized card collection.
Personalization Barrel: Specialized for accurate and efficient card personalization.
Card Laser Graphic Printing: Utilizes advanced laser technology for high-quality graphic printing on cards.
Card Punching Machine Stations:
Card Transporting × 1: Transports cards seamlessly from the personalization machine to the punching machine.
Vertical Card Feeding Magazine × 1: Holds up to 500 ISO cards, ensuring a steady supply for processing.
Double Card Detection × 1: Detects and resolves instances of accidentally fed double cards.
Punching Stations: Precisely punches 2FF, 3FF, and 4FF (combined or separate) in ISO cards.
Card Collecting Magazine: Collects punched cards, whether they contain one chip per card or multiple.
Rejecting Box × 1: Collects any failed cards for disposal or further inspection.
Complete Auto Line Throughput: Capable of processing up to 4,500 ISO cards per hour.
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