Customization: | Available |
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Automatic Grade: | Full-Automatic |
Warranty: | 1 Year |
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This automatic collating machine, manufactured by Guangzhou Mingsen Technologies Co., Ltd., is perfect for Smart card sheet collation. It features multiple layers stacking, ultrasonic welding, and high accuracy automatic collating.
The machine supports collating of up to three sheets and two foils materials. Its well-designed structure ensures smooth transportation and clamping of layers without scratching. High accuracy is achieved through various detection systems.
Additionally, the machine features a positive pressure wind blowing system to prevent contamination from external dust. It automatically collects magnetic foil protective tape, ensuring a clean working environment.
This machine operates with stable performance 24/7, making it a reliable solution for collating needs.
Station | Introduction |
Magnetic foil | To release magnetic foil reel. Easy to load and change new reel. With foil tension adjustment devise keep the foil tight. With deviation device to adjust the position of magnetic foil. |
Foil | To release overlay foil reel. Easy to load and change new reel. With foil tension adjustment devise keep the foil tight. With deviation device to adjust the position of foil. |
Sheet loading ABC | To load 3 layers of sheet. |
Stacking | To stack multiple layers together. |
Positioning | OCR to check the position of layers and sheets' holding plate with X, Y and rotate direction positioning function. |
Ultrasonic welding | To weld positioned layers. |
Cutting | To cut welded layers. |
Output stacker | To collect finished layers with trolley. Trolley will move down step by step when final product arrives. |
Technical parameters | |
Collating size | According to customer's requirement |
Input material | Core: PVC, ABS, PETF, PTG, PC, transparent, etc. Overlay: with or without glue. |
PVC thickness | 0.07~0.5mm |
Inlay thickness | 0.05~1.5mm |
Film thickness | 0.04~0.015mm |
Throughput | 900 Sheets/H |
Accuracy of PVC collating | ± 0.15 mm |
Accuracy of magnetic stripe collating | ± 0.15 mm |
Welding technology | Ultrasonic |
Welding spot | 4~8 welding spots. |
Weld spot position | Adjustable at front and rear, up and down position. |
Applicable materials | CODE: PVC, PET, PETG, PC, transparent material, color core; Overlay: with or without glue. |
Product appearance | No burr, static electricity, no contamination, extra edge been cut and collected, machine can run in long time. |
Product unqualified rate | <2% |
Collating | Machine will automatically realize printing mark. |
Layout rectifying function | Yes |
Detection device | Camera |
Film lamination tension adjusting | Automatic |
Safety device | Equipped with 3 groups of operation bottoms with pause, initialization, start, and emergency stop bottom and safety switch. |
Foil tension adjustment | Auto foil tension adjustment device |
Total Power | 13KW |
Power Supply | AC 220V, 50/60Hz;380V, 50Hz |
Working temperature | 0 - 40ºC |
Compressed air supply | 0.5-0.8 MPA |
Machine main part dimensions (L x W x H) | 6 x2 x 2 meter |
Positioning method | OCR |
Output sheet | No bur, no contamination, no scratch. |
Guangzhou Mingsen Technologies Co., Ltd. presents the Full Auto Card Sheet Collation Machine, a cutting-edge smart card production line. This Full-Automatic machine is backed by a 1-year warranty and is securely shipped in a durable fumigated wooden box.