Mingsen L-shape GSM Card Smart Factory
Revolutionizing the Smart Card industry, Mingsen's Smart Factory boasts an innovative master control system that seamlessly integrates all subsystems. This dynamic coordination allows for real-time production management, quality control, and throughput optimization, drastically reducing human intervention and manual labor. The result? Exceptional efficiency, unparalleled quality, and enhanced safety. Trusted by leading card manufacturers globally, our Smart Factory sets a new standard in smart card production.
Our Smart Factory's machines are designed for superior flexibility, capable of operating together as a unified production line or independently for specialized tasks.
Designed for ISO GSM card production, our Smart Factory can be effortlessly upgraded to manufacture multi-chip cards, including 2-in-1 (half card) and 4-in-1 (quarter card) configurations, ensuring future-proof adaptability.
The connection of machines in the L-shape GSM Card Smart Factory is customizable. Choose continuous operation for streamlined efficiency or independent operation for standalone processes in Milling, Embedding, Personalization, and Punching.
Milling Machine Station:
Dual Card Unloading Conveyors: Each conveyor has a capacity of 500 ISO cards, ensuring uninterrupted workflow.
Double Card Detection: Identifies and prevents accidental double card feeds, maintaining process integrity.
Card Orientation Detection: Equipped with color sensors to ensure correct card alignment.
Precision Milling: Featuring X-Y axis accuracy of ±0.015mm, Z axis accuracy of ±0.015mm, and flatness accuracy of ±0.005mm for impeccable results.
Cleaning Stations: Dual stations to meticulously clean milling dust from cavities, ensuring pristine card surfaces.
Card Loading Magazines: Two magazines, each with a capacity of 500 ISO cards, to keep production steady and efficient.
Reject Box: Collects any rejected cards for quality assurance.
Chiller: Provides cool water to maintain optimal machine temperature.
Vacuum System: Efficiently removes milling dust, keeping the workspace clean.
Embedding Machine Station:
Card Transport System: Seamlessly moves cards from the milling machine to the embedding machine for uninterrupted production.
Card Unloading Magazine: Holds up to 500 ISO cards, ensuring a smooth embedding process.
Double Card Detection: Prevents double card feeds during embedding.
Cavity Detection: Ensures only milled cards proceed to embedding, maintaining quality control.
Tape Releasing: Efficiently releases chips onto the card surface.
Chip Punching: Accurate punching of chips, ready for embedding.
Chip Embedding: Precisely embeds chips into cards for reliable performance.
Module Presence Detection: Verifies chip embedding to ensure process accuracy.
Hot Pressing Stations: Four stations for secure embedding of chips with heat. .
Cold Pressing Stations: Two stations to solidify chip embedding.
Chip Height Detection: Measures chip height to ensure embedding consistency.
Vision Detection: Utilizes OCR for accurate chip embedding verification.
ATR Detection: Confirms ATR for embedded chips, ensuring functionality.
Card Loading Magazine: Holds up to 500 ISO cards for continuous embedding operations.
Reject Box: Collects rejected cards for additional quality control.
Chiller: Maintains optimal machine temperature with cool water.
Personalization Machine Station:
Card Transport System: Transfers cards from the embedding machine to the personalization machine seamlessly.
Card Unloading Magazine: Accommodates up to 500 ISO cards for a smooth personalization process.
Double Card Detection: Detects and prevents accidental double card feeds during personalization.
Card direction detection × 1: Utilizing a sophisticated color sensor, this feature identifies the card direction based on varying colors, ensuring precise alignment.
Chip personalization barrel with 32 readers for ISO card x 1: Equipped with an array of 32 advanced readers, this barrel personalizes ISO cards with unmatched efficiency. : Mingsen reader: Featuring 32 slots for simultaneous ISO card personalization, it halves the workload to 16 when encoding dual chips per card.
Card flip-over × 1: A robust mechanism designed to execute flawless card flip-overs.
Laser No.1: Incorporating a Mingsen HS 50W fiber laser paired with a smog filter, this unit delivers impeccable laser graphic printing.
OCR (Optional) × 1: An optional OCR system to verify the laser printing quality, ensuring defective cards are efficiently rejected.
Card flip-over × 1: Expertly engineered to perform seamless card flip-overs.
Laser No.2: Another potent Mingsen HS 50W fiber laser combined with a smog filter for superior laser graphic printing.
OCR (Optional) × 1: An optional OCR feature to inspect the laser-printed output, rejecting any flawed cards.
Card flip-over × 1: A precision tool to execute card flip-overs with ease.
Vertical card collecting magazine with the capacity of 500 ISO card x 1: A high-capacity vertical magazine capable of holding up to 500 ISO cards.
Personalization barrel: A state-of-the-art barrel for efficient and accurate card personalization.
Card laser graphic printing: Precision laser printing for detailed and high-quality graphics on cards.
Card Punching Machine stations:
Card transporting × 1: Designed to seamlessly transport cards from the personalization machine to the punching machine.
1 x Vertical card feeding magazine: Capable of accommodating 500 ISO cards, ensuring a smooth feeding process.
1 x Double card detection: A specialized feature to identify and prevent double card feeding mishaps.
Punching stations: Versatile stations capable of punching 2FF, 3FF, and 4FF formats, combined or standalone, in ISO cards.
Card collecting magazine: Efficiently collects and organizes punched cards containing a single chip.
1 x Rejecting box: A dedicated box for collecting and isolating failed cards.
Throughput of complete auto line: 4,500 ISO card/h: Achieve an impressive throughput of 4,500 ISO cards per hour with the complete automated line.
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