| Customization: | Available |
|---|---|
| Automatic Grade: | Semi-Automatic |
| Warranty: | 1 Year |
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This semi-automatic collating machine by Guangzhou Mingsen Technologies Co., Ltd. is designed for smart card sheet collation. It can handle multiple layers, typically up to 5 layers, for stacking, ultrasonic welding, and high accuracy collating. With only one operator needed to operate the machine, it offers efficiency and ease of use. The collated product can be directly taken to lamination. The machine is suitable for 2 film and 3 sheet collation, but can also handle multiple (3-5) sheet collation.
Introducing the innovative machine from Guangzhou Mingsen Technologies Co., Ltd. that combines small size with high flexibility. The machine's key stations include a sheet loading table, two foil spooler units, sheets stacking and positioning, layers positioning station, ultrasonic welding station, cutting, and output stacker.
With the ability to collate three sheets and two foils or 3-5 sheets, this machine is designed for efficiency. Its well-manufactured structure ensures smooth transportation and clamping without scratching layers. High accuracy is guaranteed with a double sheet detection device, OCR positioning detection system, and web guiding system.
Additionally, the machine automatically collects magnetic foil protective tape, ensuring a seamless operation. Enjoy 24/7 stable performance with this cutting-edge product.
Upgrade from Semi-auto Collation to Auto Collation with an auto feeder for efficient card production.
| Station | Introduction |
| Sheet loading table | For storage of multiple sheets. |
| Magnetic foil spooler | To release magnetic foil reel. Easy to load and change new reel. With foil tension adjustment devise keep the foil tight. With deviation device to adjust the position of magnetic foil. |
| Foil spooler | To release overlay foil reel. Easy to load and change new reel. With foil tension adjustment devise keep the foil tight. With deviation device to adjust the position of foil. |
| Sheet cleaning | To cleaning both side of every sheet. |
| Sheet thickness detection | To detect thickness of sheet to avoid wrong quantity of sheet loading. |
| Sheet positioning by vision | OCR to check the position of layers and sheets' holding plate with X, Y and rotate direction positioning function. |
| Sheet pick & place | To position the sheets. |
| Stacking | To stack multiple layers together. |
| Ultrasonic welding | To weld positioned layers. |
| Cutting | To cut welded layers. |
| Output stacker | To collect finished layers with trolley. Trolley will move down step by step when final product arrives. |
| Technical parameters | |
| Collating size | According to customer's requirement |
| Input material | Core: PVC, ABS, PETF, PTG, PC, transparent, etc. Overlay: with or without glue. |
| PVC thickness | 0.07~0.5mm |
| Inlay thickness | 0.05~1.5mm |
| Film thickness | 0.04~0.015mm |
| Throughput | 300 Sheets/H (2 films and 3 sheets) 150 Sheets/H (5 sheets) |
| Accuracy of PVC collating | ± 0.15 mm |
| Accuracy of magnetic stripe collating | ± 0.15 mm |
| Welding technology | Ultrasonic |
| Welding spot | 4~8 welding spots. |
| Weld spot position | Adjustable at front and rear, up and down position. |
| Applicable materials | CODE: PVC, PET, PETG, PC, transparent material, color core; Overlay: with or without glue. |
| Product appearance | No burr, static electricity, no contamination, extra edge been cut and collected, machine can run in long time. |
| Product unqualified rate | <2% |
| Collating | Machine will automatically realize printing mark. |
| Layout rectifying function | Yes |
| Detection device | Camera |
| Film lamination tension adjusting | Automatic |
| Safety device | Equipped with 5 groups of operation bottoms with pause, initialization, start, and emergency stop bottom and safety switch. |
| Foil tension adjustment | Auto foil tension adjustment device |
| Total Power | 5KW |
| Power Supply | AC 220V, 50/60Hz; |
| Working temperature | 0 - 40ºC |
| Compressed air supply | 0.5-0.8 MPA |
| Machine main part dimensions (L x W x H) | 4.5 x2 x 2 meter |
| Positioning method | OCR |
| Output sheet | No bur, no contamination, no scratch. |
Vision System
Sheet Stacking
Auto Web Guiding
MINGSEN MANUFACTURES A TO Z SMART CARD PRODUCTION LINE
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