Mingsen L-shape GSM Card Smart Factory
The Smart Factory is a groundbreaking innovation in the Smart Card manufacturing industry. Featuring a master control system that orchestrates all subsystems, it ensures seamless combination, real-time production coordination, monitoring, and quality control (QC). This technology minimizes manual labor and human error while reducing process circulation, thereby enhancing efficiency, quality, and safety. This state-of-the-art system is trusted and utilized by leading card manufacturers globally.
The machines within the Smart Factory can operate harmoniously as a unified production line or function independently, offering immense flexibility.
This Card Smart Factory is designed for producing ISO GSM cards. It boasts easy upgrades to facilitate production of two chips in one card (half card) or four chips in one card (quarter card).
The connection between L-shape GSM Card Smart Factory machines is optional. Without this feature, the Milling, Embedding, Personalization, and Punching machines will function as standalone units.
Milling Machine Station:
Card Unloading Conveyor × 2: Each conveyor can hold up to 500 ISO cards.
Double Card Detection × 1: Ensures accidental feeding of double cards is detected and prevented.
Card Orientation Detection × 2: Utilizes color sensors to verify card direction accurately.
Milling × 2: Delivers precision with X-Y axis accuracy of ±0.015mm, Z axis accuracy of ±0.015mm, and flatness accuracy of ±0.005mm.
Cleaning Station × 2: Effectively cleans milling dust from cavities.
Card Loading Magazine × 2: Each magazine holds up to 500 ISO cards.
Reject Box × 1: Collects cards that fail quality checks.
Chiller × 1: Supplies cool water to maintain optimal machine performance.
Vacuum × 1: Efficiently sucks out milling dust.
Embedding Machine Station:
Card Transporting × 1: Transfers cards from the milling machine to the embedding machine seamlessly.
Card Unloading Magazine × 1: Holds up to 500 ISO cards.
Double Card Detection × 1: Detects and prevents double card feeding.
Cavity Detection ×1: Ensures the card has been correctly milled.
Tape Releasing × 1: Releases chips for embedding.
Chip Punching × 1: Accurately punches chips.
Chip Embedding × 1: Embeds chips precisely.
Module Presence Detection × 1: Verifies whether the chip has been embedded.
Hot Pressing × 4: Ensures secure embedding of the chip through hot pressing. .
Cold Pressing × 2: Ensures the chip is securely embedded by cold pressing.
Chip Height Detection × 1: Measures chip height to ensure precision.
Vision Detection × 1: Uses Optical Character Recognition (OCR) to verify embedding results.
ATR Detection × 1: Detects Answer-To-Reset (ATR).
Card Loading Magazine × 1: Holds up to 500 ISO cards.
Reject Box × 1: Collects cards that do not meet quality standards.
Chiller × 1: Supplies cool water to optimize machine performance.
Personalization Machine Station:
Card Transporting × 1: Efficiently transfers cards from the embedding machine to the personalization machine.
Card Unloading Magazine × 1: Holds up to 500 ISO cards.
Double Card Detection × 1: Detects and prevents the accidental feeding of double cards.
Card Direction Detection × 1: Equipped with a high-precision color sensor, this feature ensures accurate detection of card orientation by identifying different colors.
Chip Personalization Barrel with 32 Readers for ISO Card × 1: A robust barrel featuring 32 sophisticated readers, designed specifically for ISO card personalization. : Mingsen Reader. During encoding, this reader personalizes 32 ISO cards simultaneously within the barrel. For dual-chip encoding in a single card, it efficiently processes 16 cards in the barrel.
Card Flip-Over × 1: An essential mechanism to flawlessly flip over each card, ensuring seamless processing.
Laser No.1: Featuring the advanced Mingsen HS 50W fiber laser and an integrated smog filter, this component handles precise laser graphic printing.
OCR (Optional) × 1: An optional Optical Character Recognition system to verify laser printing outcomes. Any defective card will be automatically rejected.
Card Flip-Over × 1: An essential mechanism to flawlessly flip over each card, ensuring seamless processing.
Laser No.2: Equipped with another Mingsen HS 50W fiber laser and a smog filter, it continues the task of detailed laser graphic printing.
OCR (Optional) × 1: An optional Optical Character Recognition system to verify laser printing outcomes. Any defective card will be automatically rejected.
Card Flip-Over × 1: An essential mechanism to flawlessly flip over each card, ensuring seamless processing.
Vertical Card Collecting Magazine with a Capacity of 500 ISO Cards × 1: A high-capacity magazine designed to collect and organize up to 500 ISO cards.
Personalization Barrel: State-of-the-art equipment for the simultaneous personalization of multiple ISO cards.
Card Laser Graphic Printing: High-quality laser printing technology for detailed and precise graphic outputs.
Card Punching Machine Stations:
Card Transporting × 1: Reliable transportation system to move cards from the personalization machine to the punching machine.
1 × Vertical Card Feeding Magazine with a Capacity of 500 ISO Cards: High-capacity magazine designed for efficient card feeding.
1 × Double Card Detection: Precision system to detect and prevent the feeding of double cards by accident.
Punching Stations: Capable of punching 2FF, 3FF, and 4FF formats (combined or separate) in ISO cards.
Card Collecting Magazine: Efficiently collects and organizes punched cards with single-chip (1 chip in 1 card) configurations.
1 × Rejecting Box to Collect Failed Cards: Specialized box for collecting and segregating defective cards.
Throughput of Complete Auto Line: An impressive processing speed of 4,500 ISO cards per hour, ensuring high productivity.
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