| Customization: | Available |
|---|---|
| Automatic Grade: | Semi-Automatic |
| Warranty: | 1 Year |
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The HDZD500 Semi-Automatic Collating Machine, designed by Guangzhou Mingsen Technologies Co., Ltd., is ideal for Smart card sheet collation. It excels in stacking multiple layers (typically 5 layers), ultrasonic welding, and ensuring high accuracy collating. With only one operator needed to operate the machine, it offers efficiency and ease of use. The resulting product can be seamlessly taken for lamination, saving time and streamlining the production process. While primarily used for 2 film and 3 sheet collation, the machine can also handle multiple (3-5) sheet collation with precision.
Manufactured by Guangzhou Mingsen Technologies Co., Ltd.
Upgrade from Semi-auto Collation to Auto Collation with an auto feeder using the Efficient Card Sheet Layer Sorting Machine by Guangzhou Mingsen Technologies Co., Ltd.
| Station | Introduction |
| Sheet loading table | For storage of multiple sheets. |
| Magnetic foil spooler | To release magnetic foil reel. Easy to load and change new reel. With foil tension adjustment devise keep the foil tight. With deviation device to adjust the position of magnetic foil. |
| Foil spooler | To release overlay foil reel. Easy to load and change new reel. With foil tension adjustment devise keep the foil tight. With deviation device to adjust the position of foil. |
| Sheet cleaning | To cleaning both side of every sheet. |
| Sheet thickness detection | To detect thickness of sheet to avoid wrong quantity of sheet loading. |
| Sheet positioning by vision | OCR to check the position of layers and sheets' holding plate with X, Y and rotate direction positioning function. |
| Sheet pick & place | To position the sheets. |
| Stacking | To stack multiple layers together. |
| Ultrasonic welding | To weld positioned layers. |
| Cutting | To cut welded layers. |
| Output stacker | To collect finished layers with trolley. Trolley will move down step by step when final product arrives. |
| Technical parameters | |
| Collating size | According to customer's requirement |
| Input material | Core: PVC, ABS, PETF, PTG, PC, transparent, etc. Overlay: with or without glue. |
| PVC thickness | 0.07~0.5mm |
| Inlay thickness | 0.05~1.5mm |
| Film thickness | 0.04~0.015mm |
| Throughput | 300 Sheets/H (2 films and 3 sheets) 150 Sheets/H (5 sheets) |
| Accuracy of PVC collating | ± 0.15 mm |
| Accuracy of magnetic stripe collating | ± 0.15 mm |
| Welding technology | Ultrasonic |
| Welding spot | 4~8 welding spots. |
| Weld spot position | Adjustable at front and rear, up and down position. |
| Applicable materials | CODE: PVC, PET, PETG, PC, transparent material, color core; Overlay: with or without glue. |
| Product appearance | No burr, static electricity, no contamination, extra edge been cut and collected, machine can run in long time. |
| Product unqualified rate | <2% |
| Collating | Machine will automatically realize printing mark. |
| Layout rectifying function | Yes |
| Detection device | Camera |
| Film lamination tension adjusting | Automatic |
| Safety device | Equipped with 5 groups of operation bottoms with pause, initialization, start, and emergency stop bottom and safety switch. |
| Foil tension adjustment | Auto foil tension adjustment device |
| Total Power | 5KW |
| Power Supply | AC 220V, 50/60Hz; |
| Working temperature | 0 - 40ºC |
| Compressed air supply | 0.5-0.8 MPA |
| Machine main part dimensions (L x W x H) | 4.5 x2 x 2 meter |
| Positioning method | OCR |
| Output sheet | No bur, no contamination, no scratch. |
Introducing our state-of-the-art Smart Card Production Line, featuring:
With Mingsen's A to Z Smart Card Production Line, you can streamline your card manufacturing process and ensure high-quality output every time.
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