Mingsen L-shape GSM Card Smart Factory
Introducing the revolutionary Smart Factory by Guangzhou Mingsen Technologies Co., Ltd., a trailblazer in Smart Card manufacturing. This pioneering invention seamlessly integrates a master control system overseeing all subsystems, ensuring real-time production coordination, monitoring, quality control, and throughput balance. By minimizing manual intervention and human error, this innovation drastically reduces circulation, enhancing efficiency, quality, and safety. Trusted by the world's leading card manufacturers, our Smart Factory sets a new benchmark in the industry.
The versatile machines within our Smart Factory can operate collectively as an integrated production line or independently, offering unparalleled flexibility and efficiency.
Our state-of-the-art Card Smart Factory is engineered for ISO GSM card production. With effortless upgrades, it can also handle the production of 2-in-1 chip cards (half cards) and 4-in-1 chip cards (quarter cards), ensuring scalability and adaptability.
For ultimate customization, the L-shape GSM Card Smart Factory offers optional connectivity between machines. Without this feature, the Milling, Embedding, Personalization, and Punching machines function independently, each excelling in their specialized tasks.
Milling Machine station:
Card unloading conveyor × 2: Each conveyor boasts a substantial capacity of 500 ISO cards, ensuring seamless handling.
Double card detection × 1: Precision detection system to avoid feeding double cards accidentally.
Card orientation detection × 2: Equipped with color sensors to accurately determine card direction.
Milling × 2: Featuring X-Y axis precision of ±0.015mm and Z-axis accuracy of ±0.015mm, with flatness accuracy maintained at ±0.005mm.
Cleaning station × 2: Advanced cleaning units to effectively remove milling dust from cavities.
Card loading magazine × 2: Each magazine holds up to 500 ISO cards, ensuring uninterrupted operation.
Reject box × 1: Dedicated container for collecting rejected cards, maintaining workflow integrity.
Chiller × 1: Provides essential cool water to maintain optimal machine performance.
Vacuum × 1: Efficiently suctions milling dust, keeping the workspace clean.
Embedding Machine station:
Card transporting × 1: Reliable transport system moving cards from the milling to the embedding machine.
Card unloading magazine × 1: Designed to hold 500 ISO cards, ensuring smooth operations.
Double card detection × 1: High-precision detection to prevent double cards.
Cavity detection × 1: Ensures each card is properly milled before embedding.
Tape releasing × 1: Efficiently releases the chip for embedding.
Chip punching × 1: Precisely punches the chip, ensuring accurate placement.
Chip embedding × 1: Secures the chip into the card with meticulous precision.
Module presence detection × 1: Verifies the correct embedding of chips.
Hot pressing × 4: Utilizes heat to firmly embed the chip into the card. .
Cold pressing × 2: Completes the embedding process by cooling the chip.
Chip height detection × 1: Measures chip height to ensure proper embedding.
Vision detection × 1: Utilizes OCR technology to verify chip embedding results.
ATR detection × 1: Conducts ATR checks for quality assurance.
Card loading magazine × 1: Capable of holding 500 ISO cards for efficient loading.
Reject box × 1: Collects rejected cards, maintaining operational efficiency.
Chiller × 1: Supplies cool water to regulate machine temperatures.
Personalization Machine station:
Card transporting × 1: Facilitates the movement of cards from the embedding to the personalization machine.
Card unloading magazine × 1: Holds 500 ISO cards, ensuring a steady workflow.
Double card detection × 1: Prevents the accidental feeding of double cards, maintaining production quality.
Card Direction Detection × 1: A sophisticated color sensor designed to accurately detect the card direction based on varying colors.
Chip Personalization Barrel with 32 Readers for ISO Card × 1: Streamline your chip personalization process with flawless efficiency. : Mingsen Reader: Experience unparalleled precision during encoding. Personalize up to 32 ISO cards simultaneously inside the barrel. For encoding 2 chips in 1 card, the capacity adjusts to 16 cards.
Card Flip-Over × 1: Engineered to seamlessly flip over each card with impeccable accuracy.
Laser No.1: Featuring a Mingsen HS 50W fiber laser and advanced smog filter, this station ensures high-definition laser graphic printing.
OCR (Optional) × 1: Sophisticated OCR technology to verify laser printing results, automatically rejecting any failed cards.
Card Flip-Over × 1: Equipped to efficiently flip over each card, ensuring a smooth production flow.
Laser No.2: Another Mingsen HS 50W fiber laser complemented by a smog filter for exceptional laser graphic printing.
OCR (Optional) × 1: This technology thoroughly checks laser printing results, rejecting any failed cards to maintain quality.
Card Flip-Over × 1: Meticulously flips over each card, facilitating seamless operations.
Vertical Card Collecting Magazine with a Capacity of 500 ISO Cards × 1: Ensuring organized and efficient card collection.
Personalization Barrel: State-of-the-art technology for optimal chip personalization.
Card Laser Graphic Printing: High-definition laser printing to ensure your cards have a professional and sleek finish.
Card Punching Machine Stations: Precision-engineered for accurate and efficient card punching.
Card Transporting × 1: Ensuring seamless and secure card transport from the personalization machine to the punching machine.
1 x Vertical Card Feeding Magazine: Large capacity feeding magazine with the ability to hold up to 500 ISO cards.
1 x Double Card Detection: Advanced system designed to detect and prevent the feeding of double cards.
Punching Stations: Capable of punching 2FF, 3FF, and 4FF formats, combined or not, with utmost precision in ISO cards.
Card Collecting Magazine: Securely collects punched, independent cards (1 chip per card) for organized storage.
1 x Rejecting Box: Designed to collect and segregate failed cards efficiently.
Throughput of Complete Auto Line: Achieve a remarkable throughput of 4,500 ISO cards per hour.
<< MINGSEN MANUFACTURES A TO Z SMART CARD PRODUCTION LINE >>: Comprehensive and state-of-the-art solutions for smart card production.
<< CERTIFICATE >>: Assurance of quality and compliance through industry-standard certifications.
<< EXHIBITION >>: Showcasing our cutting-edge technology at global exhibitions.
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