Mingsen L-shape GSM Card Smart Factory
The Smart Factory is a revolutionary innovation in the Smart Card manufacturing industry. A master control system seamlessly integrates all subsystems, enabling real-time production coordination, monitoring, and quality control. This system minimizes manual intervention and reduces circulation, ensuring higher efficiency, superior quality, and enhanced safety. Trusted by leading card manufacturers globally, it sets a new standard in smart card production.
The machines in the Smart Factory can operate together automatically as a unified line or function independently, offering unmatched flexibility.
The following Card Smart Factory is designed for ISO GSM card production. It can be effortlessly upgraded to produce 2 chips in 1 card (half card) or 4 chips in 1 card (quarter card).
The connection between L-shape GSM Card Smart Factory machines is optional. Without this function, Milling, Embedding, Personalization, and Punching machines will operate independently.
Milling Machine Station:
Card Unloading Conveyor × 2: Each with a capacity of 500 ISO cards.
Double Card Detection × 1: Detects accidentally fed double cards.
Card Orientation Detection × 2: Uses color sensors to determine card direction.
Milling × 2: X-Y axis accuracy: ±0.015mm, Z axis accuracy: ±0.015mm, flatness accuracy: ±0.005mm.
Cleaning Station × 2: Removes milling dust from cavities.
Card Loading Magazine × 2: Each with a capacity of 500 ISO cards.
Reject Box × 1: Collects rejected cards.
Chiller × 1: Provides cool water for the machine.
Vacuum × 1: Extracts milling dust.
Embedding Machine Station:
Card Transporting × 1: Transfers cards from the milling machine to the embedding machine.
Card Unloading Magazine × 1: Capacity of 500 ISO cards.
Double Card Detection × 1: Detects double cards.
Cavity Detection × 1: Checks if the card has been milled.
Tape Releasing × 1: Releases the chip.
Chip Punching × 1: Punches the chip.
Chip Embedding × 1: Embeds the chip.
Module Presence Detection × 1: Verifies if the card has been embedded.
Hot Pressing × 4: Hot presses the embedded chip. .
Cold Pressing × 2: Cold presses the embedded chip.
Chip Height Detection × 1: Measures chip height.
Vision Detection × 1: Uses OCR to verify chip embedding results.
ATR Detection × 1: Detects ATR.
Card Loading Magazine × 1: Capacity of 500 ISO cards.
Reject Box × 1: Collects rejected cards.
Chiller × 1: Provides cool water for the machine.
Personalization Machine Station:
Card Transporting × 1: Transfers cards from the embedding machine to the personalization machine.
Card Unloading Magazine × 1: Capacity of 500 ISO cards.
Double Card Detection × 1: Detects accidentally fed double cards.
Card direction detection × 1: A highly sophisticated color sensor to accurately detect card orientation based on varying colors.
Chip personalization barrel with 32 readers for ISO card x 1: Equipped to handle high-volume card personalization tasks seamlessly. : Mingsen reader: Experience unparalleled efficiency as 32 ISO cards are personalized simultaneously within the barrel. For dual-chip encoding per card, the system personalizes 16 cards concurrently.
Card flip-over × 1: An advanced mechanism designed to effortlessly flip over each card.
Laser No.1: Featuring the Mingsen HS 50W fiber laser and an integrated smog filter, this unit excels in precision laser graphic printing.
OCR (Optional) × 1: This optional feature ensures quality control by verifying laser printing results, automatically rejecting failed cards.
Card flip-over × 1: A state-of-the-art component dedicated to flipping over cards with precision and efficiency.
Laser No.2: Another Mingsen HS 50W fiber laser with a smog filter for perfect laser graphic printing results.
OCR (Optional) × 1: Ensures no card defects by checking laser printing results and rejecting any failed attempts.
Card flip-over × 1: Designed to flawlessly flip cards, ensuring seamless processing.
Vertical card collecting magazine with a capacity of 500 ISO cards × 1: Handles large volumes of cards, keeping production continuous and efficient.
Personalization barrel: A vital component for the high-capacity personalization of ISO cards.
Card laser graphic printing: State-of-the-art technology for impeccable laser graphic prints on cards.
Card Punching Machine stations: Essential for precise punching of various card formats.
Card transporting × 1: Efficiently moves cards from the personalization machine to the punching machine.
1 x Vertical card feeding magazine: Capable of holding up to 500 ISO cards, ensuring uninterrupted feeding.
1 x Double card detection: An advanced system to detect and rectify the accidental feeding of double cards.
Punching stations: Designed for precise punching of 2FF, 3FF, and 4FF formats, whether combined or independent.
Card collecting magazine: Collects punched independent cards (1 chip in 1 card) efficiently.
1 x Rejecting box: Dedicated to collecting failed cards, maintaining the integrity of the production line.
Throughput of complete auto line: An impressive 4,500 ISO cards per hour, delivering exceptional productivity.
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