Mingsen L-shape GSM Card Smart Factory
Introducing the revolutionary Smart Factory in the Smart Card manufacturing industry, brought to you by Guangzhou Mingsen Technologies Co., Ltd. This state-of-the-art facility features a master control system that integrates all subsystems, ensuring real-time production coordination, monitoring, and quality control. By minimizing manual labor and human error, the Smart Factory optimizes throughput, balances production, and significantly enhances efficiency, quality, and safety. Trusted by leading card manufacturers globally, this innovation sets new standards in the industry.
The Smart Factory machines can operate seamlessly as a single automated line or function independently, offering unparalleled flexibility in production.
Designed for ISO GSM card production, this Card Smart Factory can be easily upgraded for advanced configurations, including 2 chips in 1 card (half card) or 4 chips in 1 card (quarter card) production.
The connection of L-shape GSM Card Smart Factory machines is optional. Without this feature, Milling, Embedding, Personalization, and Punching machines can function as independent units.
Milling Machine Station:
Card Unloading Conveyor ×2: Each conveyor holds up to 500 ISO cards.
Double Card Detection ×1: Prevents accidental double card feeds.
Card Orientation Detection ×2: Uses color sensors to ensure correct card direction.
Milling ×2: Achieves X-Y axis accuracy of ±0.015mm, Z axis accuracy of ± 0.015mm, and flatness accuracy of ±0.005mm.
Cleaning Station ×2: Effectively removes milling dust from cavities.
Card Loading Magazine ×2: Each magazine holds up to 500 ISO cards.
Reject Box ×1: Collects rejected cards.
Chiller ×1: Provides cooled water for the machine.
Vacuum ×1: Extracts milling dust efficiently.
Embedding Machine Station:
Card Transporting ×1: Transfers cards from the milling machine to the embedding machine.
Card Unloading Magazine ×1: Holds up to 500 ISO cards.
Double Card Detection ×1: Identifies and prevents double card feeds.
Cavity Detection ×1: Verifies if the card has been milled.
Tape Releasing ×1: Dispenses chips for embedding.
Chip Punching ×1: Precisely punches chips.
Chip Embedding ×1: Securely embeds chips into cards.
Module Presence Detection ×1: Confirms successful chip embedding.
Hot Pressing ×4: Ensures secure embedding of chips by hot pressing. .
Cold Pressing ×2: Provides additional security by cold pressing embedded chips.
Chip Height Detection ×1: Measures the height of embedded chips.
Vision Detection ×1: Utilizes OCR to verify chip embedding.
ATR Detection ×1: Conducts ATR checks.
Card Loading Magazine ×1: Holds up to 500 ISO cards.
Reject Box ×1: Collects rejected cards.
Chiller ×1: Provides cooled water for the machine.
Personalization Machine Station:
Card Transporting ×1: Transfers cards from the embedding machine to the personalization machine.
Card Unloading Magazine ×1: Holds up to 500 ISO cards.
Double Card Detection ×1: Identifies and prevents double card feeds.
Card Direction Detection × 1: Equipped with a high-precision color sensor, this feature ensures accurate detection of card orientation based on color differentiation.
Chip Personalization Barrel with 32 Readers for ISO Card × 1: Streamline your chip personalization process with our robust barrel accommodating up to 32 ISO cards simultaneously. : Mingsen Reader: During encoding, experience unparalleled efficiency with the capacity to personalize 32 ISO cards within a single barrel. For dual-chip encoding, the barrel holds up to 16 cards.
Card Flip-Over × 1: Effortlessly flip cards with our precise and reliable card flip-over mechanism.
Laser No.1: Featuring the Mingsen HS 50W fiber laser and a state-of-the-art smog filter, this station excels in high-quality laser graphic printing.
Optional OCR × 1: Enhance quality control with Optical Character Recognition (OCR) to verify laser printing results, ensuring any failed cards are rejected promptly.
Card Flip-Over × 1: Flawlessly flip cards to maintain streamlined production flow.
Laser No.2: Another robust station with the Mingsen HS 50W fiber laser and advanced smog filter, dedicated to superior laser graphic printing.
Optional OCR × 1: Guarantee precision with OCR technology to inspect laser printing accuracy and remove any defective cards.
Card Flip-Over × 1: Ensure seamless card handling with our efficient flip-over system.
Vertical Card Collecting Magazine with a Capacity of 500 ISO Cards × 1: Efficiently store up to 500 ISO cards with our vertical magazine designed for optimal space utilization.
Personalization Barrel: Central to our high-speed card manufacturing, this barrel personalizes multiple cards concurrently.
Card Laser Graphic Printing: Achieve unparalleled precision and detail in card graphics with our cutting-edge laser technology.
Card Punching Machine Stations:
Card Transporting × 1: Seamlessly transport cards from the personalization machine to the punching machine with our reliable transport system.
Vertical Card Feeding Magazine × 1: Designed to hold up to 500 ISO cards, this magazine ensures uninterrupted card feeding throughout the production process.
Double Card Detection × 1: Prevent double card feeding errors with this critical detection system, ensuring smooth and precise operations.
Punching Stations: Expertly punch 2FF, 3FF, and 4FF formats, either combined or individually, within ISO cards for versatile production needs.
Card Collecting Magazine: Efficiently gather punched cards, whether they contain one chip per card or more, maintaining orderly collection.
Rejecting Box × 1: Dedicated to collecting any failed cards, ensuring only perfect products proceed in the line.
Throughput of Complete Auto Line: Achieve a remarkable throughput of 4,500 ISO cards per hour, maximizing your production efficiency.
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