Mingsen L-shape GSM Card Smart Factory: The Pinnacle of Innovative Smart Card Production
Introducing the Mingsen Smart Factory, a groundbreaking revolution in the Smart Card manufacturing industry. This state-of-the-art factory is equipped with a master control system that orchestrates all subsystems, ensuring seamless integration and harmony. Enjoy real-time production coordination, monitoring, and quality control, all while optimizing throughput and balance. By significantly minimizing manual labor and human error, this advanced factory reduces circulation, enhances efficiency, improves quality, and boosts safety. Trusted and utilized by leading card manufacturers around the globe, it sets the benchmark in Smart Card production.
Our intelligent machines within the Smart Factory can operate collectively as a unified production line or function independently, offering unparalleled flexibility and efficiency.
Designed for ISO GSM card production, the Card Smart Factory can be effortlessly upgraded for more complex requirements, such as producing 2 chips in 1 card (half card) or 4 chips in 1 card (quarter card).
The connection of L-shape GSM Card Smart Factory machines is customizable. Opting out of this feature allows Milling, Embedding, Personalization, and Punching machines to function independently, providing a versatile production setup.
Milling Machine Station: Precision and Efficiency Redefined
Card Unloading Conveyor × 2: Each conveyor boasts a capacity of 500 ISO cards, facilitating smooth and efficient unloading.
Double Card Detection × 1: Ensures accidental double feeding of cards is promptly detected and addressed.
Card Orientation Detection × 2: Utilizes color sensors to accurately detect and orient card direction.
Milling × 2: Offers exceptional X-Y axis accuracy of ±0.015mm, Z-axis accuracy of ±0.015mm, and flatness accuracy of ±0.005mm.
Cleaning Station × 2: Efficiently cleans milling dust within the cavity, ensuring optimal card quality.
Card Loading Magazine × 2: Each magazine has a robust capacity of 500 ISO cards, ready for seamless processing.
Reject Box × 1: Collects and isolates rejected cards, maintaining production integrity.
Chiller × 1: Provides a consistent supply of cool water, essential for machine operation.
Vacuum × 1: Efficiently removes milling dust, preserving a clean working environment.
Embedding Machine Station: Precision Embedding for Superior Card Performance
Card Transporting × 1: Smoothly transfers cards from the milling machine to the embedding machine.
Card Unloading Magazine × 1: Features a capacity of 500 ISO cards, ensuring efficient unloading.
Double Card Detection × 1: Detects and prevents the feeding of double cards.
Cavity Detection × 1: Verifies whether the card has been properly milled.
Tape Releasing × 1: Efficiently releases the chip for embedding.
Chip Punching × 1: Accurately punches chips for embedding.
Chip Embedding × 1: Precisely embeds chips into cards, ensuring reliability and quality.
Module Presence Detection × 1: Confirms the card has been successfully embedded with a chip.
Hot Pressing × 4: Ensures the embedded chip is firmly secured through hot pressing. .
Cold Pressing × 2: Complements hot pressing by cold pressing the embedded chip for added stability.
Chip Height Detection × 1: Measures and ensures the correct height of the embedded chip.
Vision Detection × 1: Employs OCR to verify the accuracy of the chip embedding process.
ATR Detection × 1: Conducts ATR detection to validate card functionality.
Card Loading Magazine × 1: With a capacity of 500 ISO cards, it ensures efficient card loading.
Reject Box × 1: Collects rejected cards, maintaining smooth production flow.
Chiller × 1: Supplies cool water to maintain optimal machine performance.
Personalization Machine Station: Tailored Solutions for Card Customization
Card Transporting × 1: Efficiently conveys cards from the embedding machine to the personalization machine.
Card Unloading Magazine × 1: Features a capacity of 500 ISO cards, ensuring seamless unloading.
Double Card Detection × 1: Detects and prevents the accidental feeding of double cards, ensuring smooth operation.
Card direction detection × 1: Featuring an advanced color sensor, this component ensures precise detection of card orientation by distinguishing between various colors.
Chip personalization barrel with 32 readers for ISO card x 1: Boasting state-of-the-art technology, this barrel allows the simultaneous personalization of 32 ISO cards. : Mingsen reader: During encoding, the barrel efficiently personalizes 32 ISO cards. For cards with dual chips, the barrel accommodates 16 cards simultaneously.
Card flip-over × 1: This mechanism seamlessly flips over cards to ensure correct orientation for further processing.
Laser No.1: Utilizing the Mingsen HS 50W fiber laser and a highly efficient smog filter, this station performs impeccable laser graphic printing.
OCR (Optional) × 1: This optional component inspects the laser printing results, automatically rejecting any failed cards for flawless output.
Card flip-over × 1: This mechanism seamlessly flips over cards to ensure correct orientation for further processing.
Laser No.2: Utilizing the Mingsen HS 50W fiber laser and a highly efficient smog filter, this station performs impeccable laser graphic printing.
OCR (Optional) × 1: This optional component inspects the laser printing results, automatically rejecting any failed cards for flawless output.
Card flip-over × 1: This mechanism seamlessly flips over cards to ensure correct orientation for further processing.
Vertical card collecting magazine with the capacity of 500 ISO card x 1: Designed for high-volume operations, this magazine can hold up to 500 ISO cards effortlessly.
Personalization barrel: Engineered for efficiency, this barrel personalizes multiple ISO cards concurrently.
Card laser graphic printing: Delivers high-quality laser graphic printing on cards for superior personalization.
Card Punching Machine stations: Robust and precise, these stations are integral for the smart card production process.
Card transporting × 1: Streamlines the movement of cards from the personalization machine to the punching machine with utmost efficiency.
1 x Vertical card feeding magazine, with the capacity of 500 ISO cards: Ensures seamless and consistent feeding of up to 500 ISO cards.
1 x Double card detection: Detects and prevents the processing of accidentally fed double cards, ensuring accuracy and quality.
Punching stations: Expertly punches 2FF, 3FF, and 4FF (combined or independently) in ISO cards, meeting diverse requirements.
Card collecting magazine: Collects punched cards, whether they have one chip or multiple, keeping them organized.
1 x Rejecting box to collect failed card: Efficiently collects any defective cards, maintaining the integrity of the production line.
Throughput of complete auto line: 4,500 ISO card/h: Delivering an impressive throughput, this line processes up to 4,500 ISO cards per hour.
<< MINGSEN MANUFACTURES A TO Z SMART CARD PRODUCTION LINE >>: Showcasing comprehensive expertise in smart card manufacturing from start to finish.
<< CERTIFICATE >>: Recognized certifications that attest to the quality and reliability of Mingsen's production line.
<< EXHIBITION >>: Highlighting Mingsen's presence and innovations at major industry exhibitions.
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