Mingsen U-shape GSM Card Smart Factory
The Smart Factory is a new invention in the Smart Card making industry. With a master control system controls all subsystems, subsystems combination, real time production coordination, real time production monitoring, real time production QC, throughput buffer and balance can be achieved. It minimized manual work and human influence and reduced circulation, then higher efficiency, better quality and more safety can be ensured. It has been used by world leading card manufacturers worldwide.
The machines in Smart Factory can run together automatically as one line and can also produce independently.
The below Card Smart Factory is for production of ISO GSM card, 2 chips in 1 card (half card) and 4 chips in 1 card (quarter card) production.
U-shape GSM Card Smart Factory machines' connection is optional. Without this function, Milling, Embedding, Personalization, Labelling and Punching machine will be independent machine.
Milling Machine station:
Card unloading conveyor × 2: each with the capacity of 500 ISO card.
Double card detection × 1: to detect accidently feed double card.
Card orientation detection × 2: color sensor to detect card direction.
Milling × 2: X-Y axis accuracy: ±0.015mm, Z axis accuracy: ± 0.015mm, flatness accuracy: ±0.005mm
Card rotation× 1: to rotate card for other side cavity milling.
Cleaning station × 2: to clean milling dust in cavity.
Card loading magazine × 2: each with the capacity of 500 ISO card.
Reject box × 1: to collect rejected card.
Chiller × 1: to provide cool water for machine.
Vacuum × 1: to suck milling dust.
Card transporting: to transport card from fist machine to second machine.
Milling Machine station:
Card unloading conveyor × 2: each with the capacity of 500 ISO card.
Double card detection × 1: to detect accidently feed double card.
Milling × 4: X-Y axis accuracy: ±0.015mm, Z axis accuracy: ± 0.015mm, flatness accuracy: ±0.005mm
Card rotation× 2: to rotate card for other side cavity milling.
Cleaning station × 4: to clean milling dust in cavity.
Card loading magazine × 2: each with the capacity of 500 ISO card.
Reject box × 1: to collect rejected card.
Chiller × 1: to provide cool water for machine.
Vacuum × 1: to suck milling dust.
Card transporting: to transport card from second machine to third machine.
Embedding Machine station:
Card unloading magazine × 1: with the capacity of 500 ISO card.
Double card detection × 1: to detect double card.
Cavity detection ×2: to detect if card been milled or not.
Tape releasing × 2: to release chip.
Chip punching × 2: to punch chip.
Chip embedding × 2: to embed chip.
Module presence detection × 1: to detect if the card been embedded or not.
Hot pressing × 8: to hot press embedded chip.
Card rotation× 1: to rotate card for other side embedding.
Cold pressing × 1: to cold press embedded chip.
Chip height detection × 1: to detect chip height. (optional)
Vision detection × 1: using OCR to detect chip embedding result. (optional)
ATR detection × 1: to detect ATR.
Card loading magazine × 1: with the capacity of 500 ISO card.
Reject box × 1: to collect rejected card.
Chiller × 1: to provide cool water for machine.
Card transporting: to transport card from third machine to fourth machine.
Card Punching Machine stations:
1 x Vertical card feeding magazine, with the capacity of 500 ISO cards.
1 x Double card detection. To detect accidently fed double card.
Punching stations. To punch 2FF, 3FF and 4FF (combined or not combined) in card.
Card collecting magazine: to collect punched independent (1 chip in 1 card) card
1 x Rejecting box to collect failed card.
Card transporting: to transport card from fourth machine to fifth machine.
Personalization Machine station:
Card unloading magazine × 1: with the capacity of 500 ISO card.
Double card detection × 1: to detect accidently fed double card.
Card direction detection × 1: a color sensor to detect card direction according to different color.
Chip personalization barrel with 32 readers for ISO card x 1: Mingsen reader. When encoding, there are 32 ISO cards been personalized inside the barrel. When encoding 2 chips in 1 card, there are 16 cards inside the barrel.
Card flip-over × 1: to flip-over card.
Chip personalization barrel with 64 readers for 4 chips in 1 card x 1: Mingsen reader. When encoding, there are 16 cards been personalized inside the barrel.
Card flip-over × 1: to flip-over card.
Laser No.1: a Mingsen HS 50W fiber laser and smog filter to do laser graphic printing.
OCR (Optional) × 1: to check laser printing result, failed card will be rejected.
Card flip-over × 1: to flip-over card.
Laser No.2: a Mingsen HS 50W fiber laser and smog filter to do laser graphic printing.
OCR (Optional) × 1: to check laser printing result, failed card will be rejected.
Card flip-over × 1: to flip-over card.
Vertical card collecting magazine with the capacity of 500 ISO card x 1
personalization barrel
card laser graphic printing
Card transporting: to transport card from fifth machine to sixth machine.
Card Labelling Machine stations:
Card feeder *1
Double card detector *1
Imaje 9030 inkjet printer *2: to print info on card's suface.
OCR (for detecting printing result) *1
Label *2: to stick label on card's surface.
Card transporting: to transport card from sixth machine to seventh machine.
Card Punching Machine stations:
1 x Vertical card feeding magazine, with the capacity of 500 ISO cards.
1 x Double card detection. To detect accidently fed double card.
Punching stations. To punch card to half or quarter card.
Card collecting magazine: to collect punched card
1 x Rejecting box to collect failed card.
Throughput of complete auto line, with P0 milled: 4,500 pieces of 2 chips in 1 card/h
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