Mingsen L-shape GSM Card Smart Factory
Introducing the pioneering Smart Factory in the Smart Card manufacturing industry by Guangzhou Mingsen Technologies Co., Ltd. This breakthrough invention features a sophisticated master control system that harmonizes all subsystems, ensuring seamless real-time production coordination and monitoring. With its ability to minimize manual labor and human error, this system enhances efficiency, quality, and safety. Trusted by world-leading card manufacturers, it sets a new standard in smart card production.
The cutting-edge machines in our Smart Factory can function autonomously as a synchronized production line or operate independently, offering unparalleled flexibility.
Our state-of-the-art Card Smart Factory specializes in producing ISO GSM cards. It offers easy upgrades for producing 2-chip (half card) or 4-chip (quarter card) configurations, showcasing its versatility.
The connectivity options for our L-shape GSM Card Smart Factory machines are customizable. They can be interconnected for streamlined operations or used as standalone units for Milling, Embedding, Personalization, and Punching.
Milling Machine Station:
Card Unloading Conveyor × 2: Each conveyor supports a capacity of 500 ISO cards.
Double Card Detection × 1: Detects any occurrence of double card feeding.
Card Orientation Detection × 2: Utilizes color sensors to ascertain card direction.
Milling × 2: Boasts X-Y axis accuracy of ±0.015mm, Z axis accuracy of ±0.015mm, and flatness accuracy of ±0.005mm.
Cleaning Station × 2: Efficiently removes milling dust from cavities.
Card Loading Magazine × 2: Each magazine accommodates 500 ISO cards.
Reject Box × 1: Collects rejected cards for further inspection.
Chiller × 1: Supplies cool water to maintain optimal machine temperature.
Vacuum × 1: Ensures effective removal of milling dust.
Embedding Machine Station:
Card Transporting × 1: Facilitates the movement of cards from the milling machine to the embedding machine.
Card Unloading Magazine × 1: Holds up to 500 ISO cards for efficient handling.
Double Card Detection × 1: Identifies instances of double card feeding.
Cavity Detection × 1: Checks if the card has been milled accurately.
Tape Releasing × 1: Releases the chip for embedding.
Chip Punching × 1: Precisely punches the chip for embedding.
Chip Embedding × 1: Embeds the chip into the card with precision.
Module Presence Detection × 1: Verifies successful chip embedding.
Hot Pressing × 4: Ensures the chip is securely embedded through hot pressing. .
Cold Pressing × 2: Completes the chip embedding process with cold pressing.
Chip Height Detection × 1: Measures the chip height for quality control.
Vision Detection × 1: Utilizes OCR technology to scrutinize chip embedding results.
ATR Detection × 1: Conducts ATR checks for functionality.
Card Loading Magazine × 1: Holds a capacity of 500 ISO cards, ensuring smooth operations.
Reject Box × 1: Collects any rejected cards for further examination.
Chiller × 1: Provides cool water to maintain machine temperature.
Personalization Machine Station:
Card Transporting × 1: Efficiently moves cards from the embedding machine to the personalization machine.
Card Unloading Magazine × 1: Supports a capacity of 500 ISO cards for optimal workflow.
Double Card Detection × 1: Monitors for double card feeding to prevent errors.
Card direction detection × 1: a color sensor to detect card direction according to different color.
Chip personalization barrel with 32 readers for ISO card x 1 : Mingsen reader. When encoding, there are 32 ISO cards been personalized inside the barrel. When encoding 2 chips in 1 card, there are 16 cards inside the barrel.
Card flip-over × 1: to flip-over card.
Laser No.1: a Mingsen HS 50W fiber laser and smog filter to do laser graphic printing.
OCR (Optional) × 1: to check laser printing result, failed card will be rejected.
Card flip-over × 1: to flip-over card.
Laser No.2: a Mingsen HS 50W fiber laser and smog filter to do laser graphic printing.
OCR (Optional) × 1: to check laser printing result, failed card will be rejected.
Card flip-over × 1: to flip-over card.
Vertical card collecting magazine with the capacity of 500 ISO card x 1
personalization barrel
card laser graphic printing
Card Punching Machine stations:
Card transporting × 1: to transport card from personalization machine to punching machine.
1 x Vertical card feeding magazine, with the capacity of 500 ISO cards.
1 x Double card detection. To detect accidently fed double card.
Punching stations. To punch 2FF, 3FF and 4FF (combined or not combined) in ISO card.
Card collecting magazine: to collect punched independent (1 chip in 1 card) card
1 x Rejecting box to collect failed card.
Throughput of complete auto line: 4,500 ISO card/h
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