Fully Automatic Collation Machine

• Automatic Grade: Semi-Automatic
• Warranty: 1 Year
• Throughput: 300 Sheets/H
• Sheet Dimension: 3*8, 4*10, etc.
• Total Power: 5kw
• Power Supply: ~220V 50/60Hz
• Model NO.: HDZD500
• Air Supply: 0.6~0.8MPa
• Machine Dimension: 4500*2000*2000mm
• Transport Package: Strong Fumigated Wooden Box
• Specification: CE
• Trademark: Mingsen
• Origin: China
• HS Code: 8479899990
• Production Capacity: 20 Sets/Year

Product Description

HDZD500 Semi-Automatic Collating Machine 

This machine is for Smart card sheet collation, including multiple layers (generally 5 layers) stacking, ultrasonic welding and high accuracy collating. One operator is required to operate the machine. Its product can be taken to lamination directly. It is normally for 2 film and 3 sheet collation, multiple (3~5) sheet collation can also be realized.
 

Feature:

• The machine enjoys small size and high flexibility.
• The machine is mainly stations include sheet loading table, two sets of foil spooler unit, sheets stacking and positioning, layers positioning station, ultrasonic welding station, cutting and output stacker.
• Machine supports three sheets and two foils material collating, as well as 3~5 sheets collating.  
• Well designed and manufactured structure and components make the transportation and clamping of layers smooth and no scratch on layers.
• Product enjoys high accuracy due to high standard double sheet detection device, OCR positioning detection system and web guiding system.
• Magnetic foil protective tape been collected automatically.
• The machine runs with stable performance 24 hours×7 days.

 

Semi-auto Collation could be upgraded to Auto Collation with an auto feeder.        

Station	Introduction
Sheet loading table	For storage of multiple sheets.
Magnetic foil spooler	To release magnetic foil reel. Easy to load and change new reel. With foil tension adjustment devise keep the foil tight. With deviation device to adjust the position of magnetic foil.
Foil spooler	To release overlay foil reel. Easy to load and change new reel. With foil tension adjustment devise keep the foil tight. With deviation device to adjust the position of foil.
Sheet cleaning	To cleaning both side of every sheet.
Sheet thickness detection	To detect thickness of sheet to avoid wrong quantity of sheet loading.
Sheet positioning by vision	OCR to check the position of layers and sheets' holding plate with X, Y and rotate direction positioning function.
Sheet pick & place	To position the sheets.
Stacking	To stack multiple layers together.
Ultrasonic welding	To weld positioned layers.
Cutting	To cut welded layers.
Output stacker	To collect finished layers with trolley. Trolley will move down step by step when final product arrives.

 

Technical parameters
Collating size	According to customer's requirement
Input material	Core: PVC, ABS, PETF, PTG, PC, transparent, etc. Overlay: with or without glue.
PVC thickness	0.07~0.5mm
Inlay thickness	0.05~1.5mm
Film thickness	0.04~0.015mm
Throughput	300 Sheets/H (2 films and 3 sheets) 150 Sheets/H (5 sheets)
Accuracy of PVC collating	± 0.15 mm
Accuracy of magnetic stripe collating	± 0.15 mm
Welding technology	Ultrasonic
Welding spot	4~8 welding spots.
Weld spot position	Adjustable at front and rear, up and down position.
Applicable materials	CODE: PVC, PET, PETG, PC, transparent material, color core; Overlay: with or without glue.
Product appearance	No burr, static electricity, no contamination, extra edge been cut and collected, machine can run in long time.
Product unqualified rate	<2%
Collating	Machine will automatically realize printing mark.
Layout rectifying function	Yes
Detection device	Camera
Film lamination tension adjusting	Automatic
Safety device	Equipped with 5 groups of operation bottoms with pause, initialization, start, and emergency stop bottom and safety switch.
Foil tension adjustment	Auto foil tension adjustment device
Total Power	5KW
Power Supply	AC 220V, 50/60Hz;
Working temperature	0 - 40ºC
Compressed air supply	0.5-0.8 MPA
Machine main part dimensions (L x W x H)	4.5 x2 x 2 meter
Positioning method	OCR
Output sheet	No bur, no contamination, no scratch.

 

Vision System                                             Sheet Stacking                                           Auto Web Guiding
      


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