| Customization: | Available |
|---|---|
| Automatic Grade: | Semi-Automatic |
| Warranty: | 1 Year |
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This machine, designed by Guangzhou Mingsen Technologies Co., Ltd., is ideal for Smart card sheet collation. It can handle multiple layers (typically 5 layers), ultrasonic welding, and high accuracy collating. With only one operator needed, it streamlines the collation process. The final product can be seamlessly transferred to lamination. While primarily used for 2 film and 3 sheet collation, it can also accommodate multiple (3-5) sheet collation.
Manufactured by Guangzhou Mingsen Technologies Co., Ltd.
Upgrade from Semi-auto Collation to Auto Collation with an auto feeder for efficient card production.
| Station | Introduction |
| Sheet loading table | For storage of multiple sheets. |
| Magnetic foil spooler | To release magnetic foil reel. Easy to load and change new reel. With foil tension adjustment devise keep the foil tight. With deviation device to adjust the position of magnetic foil. |
| Foil spooler | To release overlay foil reel. Easy to load and change new reel. With foil tension adjustment devise keep the foil tight. With deviation device to adjust the position of foil. |
| Sheet cleaning | To cleaning both side of every sheet. |
| Sheet thickness detection | To detect thickness of sheet to avoid wrong quantity of sheet loading. |
| Sheet positioning by vision | OCR to check the position of layers and sheets' holding plate with X, Y and rotate direction positioning function. |
| Sheet pick & place | To position the sheets. |
| Stacking | To stack multiple layers together. |
| Ultrasonic welding | To weld positioned layers. |
| Cutting | To cut welded layers. |
| Output stacker | To collect finished layers with trolley. Trolley will move down step by step when final product arrives. |
| Technical parameters | |
| Collating size | According to customer's requirement |
| Input material | Core: PVC, ABS, PETF, PTG, PC, transparent, etc. Overlay: with or without glue. |
| PVC thickness | 0.07~0.5mm |
| Inlay thickness | 0.05~1.5mm |
| Film thickness | 0.04~0.015mm |
| Throughput | 300 Sheets/H (2 films and 3 sheets) 150 Sheets/H (5 sheets) |
| Accuracy of PVC collating | ± 0.15 mm |
| Accuracy of magnetic stripe collating | ± 0.15 mm |
| Welding technology | Ultrasonic |
| Welding spot | 4~8 welding spots. |
| Weld spot position | Adjustable at front and rear, up and down position. |
| Applicable materials | CODE: PVC, PET, PETG, PC, transparent material, color core; Overlay: with or without glue. |
| Product appearance | No burr, static electricity, no contamination, extra edge been cut and collected, machine can run in long time. |
| Product unqualified rate | <2% |
| Collating | Machine will automatically realize printing mark. |
| Layout rectifying function | Yes |
| Detection device | Camera |
| Film lamination tension adjusting | Automatic |
| Safety device | Equipped with 5 groups of operation bottoms with pause, initialization, start, and emergency stop bottom and safety switch. |
| Foil tension adjustment | Auto foil tension adjustment device |
| Total Power | 5KW |
| Power Supply | AC 220V, 50/60Hz; |
| Working temperature | 0 - 40ºC |
| Compressed air supply | 0.5-0.8 MPA |
| Machine main part dimensions (L x W x H) | 4.5 x2 x 2 meter |
| Positioning method | OCR |
| Output sheet | No bur, no contamination, no scratch. |
Our Vision System ensures precise alignment and accuracy in the smart card production process.
With our Sheet Stacking feature, you can efficiently organize and stack sheets for seamless production.
Auto Web Guiding technology guarantees smooth and consistent web alignment for optimal results.
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