Mingsen L-shape GSM Card Smart Factory - A Revolutionary Leap in Smart Card Manufacturing
The Smart Factory is a ground-breaking innovation in the Smart Card making industry. Featuring a master control system that orchestrates all subsystems, it ensures seamless combination, real-time production coordination, monitoring, and quality control (QC). This advanced setup significantly reduces manual intervention and human error, optimizing production flow and ensuring superior efficiency, quality, and safety. Trusted by leading card manufacturers globally, it stands as a testament to cutting-edge technology.
The machines within the Smart Factory can operate both collectively as a single automated line and independently, offering unparalleled flexibility in production.
The following Card Smart Factory is designed for the production of ISO GSM cards. It is easily upgradable to produce 2-chip (half card) or 4-chip (quarter card) configurations.
The connection between the L-shape GSM Card Smart Factory machines is optional. Without this integration, the Milling, Embedding, Personalization, and Punching machines can function independently.
Milling Machine Station:
Card Unloading Conveyor × 2: Each conveyor has a capacity of 500 ISO cards.
Double Card Detection × 1: Prevents accidental feeding of double cards.
Card Orientation Detection × 2: Utilizes color sensors to ensure correct card direction.
Milling × 2: Offers precision with X-Y axis accuracy of ±0.015mm, Z axis accuracy of ±0.015mm, and flatness accuracy of ±0.005mm.
Cleaning Station × 2: Effectively cleans milling dust from the cavities.
Card Loading Magazine × 2: Each magazine holds up to 500 ISO cards.
Reject Box × 1: Collects rejected cards efficiently.
Chiller × 1: Provides cool water to the machine, ensuring optimal performance.
Vacuum × 1: Efficiently removes milling dust.
Embedding Machine Station:
Card Transporting × 1: Transfers cards from the milling machine to the embedding machine seamlessly.
Card Unloading Magazine × 1: Holds up to 500 ISO cards.
Double Card Detection × 1: Identifies double cards to maintain quality.
Cavity Detection × 1: Ensures cards have been properly milled.
Tape Releasing × 1: Facilitates the release of chips.
Chip Punching × 1: Accurately punches chips for embedding.
Chip Embedding × 1: Embeds chips with precision.
Module Presence Detection × 1: Confirms whether cards have been embedded correctly.
Hot Pressing × 4: Secures the embedded chip with hot pressing. .
Cold Pressing × 2: Finalizes the embedding process with cold pressing.
Chip Height Detection × 1: Measures chip height to ensure uniformity.
Vision Detection × 1: Uses Optical Character Recognition (OCR) to verify embedding results.
ATR Detection × 1: Checks ATR for accuracy.
Card Loading Magazine × 1: Accommodates up to 500 ISO cards.
Reject Box × 1: Collects rejected cards efficiently.
Chiller × 1: Provides cool water to maintain machine performance.
Personalization Machine Station:
Card Transporting × 1: Moves cards from the embedding machine to the personalization machine effortlessly.
Card Unloading Magazine × 1: Capable of holding up to 500 ISO cards.
Double Card Detection × 1: Detects and prevents the processing of double-fed cards.
Card direction detection × 1: Equipped with a sophisticated color sensor to accurately detect card direction based on color variations.
Chip personalization barrel with 32 readers for ISO card x 1: This high-capacity barrel personalizes up to 32 ISO cards simultaneously, ensuring efficiency and precision. : Mingsen reader: Featuring 32 ISO card slots for seamless personalization. For dual-chip encoding, the barrel holds 16 cards, maintaining optimal performance.
Card flip-over × 1: Automated mechanism designed to effortlessly flip-over cards, ensuring proper orientation for subsequent processes.
Laser No.1: Utilizing a Mingsen HS 50W fiber laser paired with a smog filter, this station performs high-definition laser graphic printing.
OCR (Optional) × 1: Optional feature to verify laser printing results, automatically rejecting any failed cards to maintain quality control.
Card flip-over × 1: Automated mechanism designed to effortlessly flip-over cards, ensuring proper orientation for subsequent processes.
Laser No.2: Equipped with another Mingsen HS 50W fiber laser and smog filter for double efficiency in laser graphic printing.
OCR (Optional) × 1: Optional feature to verify laser printing results, automatically rejecting any failed cards to maintain quality control.
Card flip-over × 1: Automated mechanism designed to effortlessly flip-over cards, ensuring proper orientation for subsequent processes.
Vertical card collecting magazine with the capacity of 500 ISO card x 1: High-capacity magazine designed to collect up to 500 ISO cards in an organized manner.
Personalization barrel: Advanced barrel designed for the simultaneous personalization of multiple cards, enhancing throughput.
Card laser graphic printing: High-precision laser printing technology for crisp, clear graphics on every card.
Card Punching Machine stations: Dedicated stations for precise punching of various card formats.
Card transporting × 1: Efficiently transports cards from the personalization machine to the punching machine, ensuring seamless workflow.
1 x Vertical card feeding magazine, with the capacity of 500 ISO cards: High-capacity feeding magazine designed for smooth and consistent card feeding.
1 x Double card detection: Advanced detection system to identify and avoid the processing of accidentally fed double cards.
Punching stations: Capable of precisely punching 2FF, 3FF, and 4FF formats in ISO cards, whether combined or separate.
Card collecting magazine: Specialized magazine designed to collect punched cards, whether single-chip or multi-chip formats.
1 x Rejecting box: Dedicated box to collect and segregate failed cards, ensuring only quality products proceed.
Throughput of complete auto line: 4,500 ISO card/h: High-speed production line capable of processing up to 4,500 ISO cards per hour.
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